Commissioning Support
Structured commissioning for reliable, production-ready systems
We provide hands-on commissioning support for mechanical and electrical systems within automated warehousing, food manufacturing, and packaging environments. Our engineers work alongside client teams, OEMs, and integrators to ensure equipment is installed correctly, tested thoroughly, and handed over ready for safe, reliable operation.
Commissioning is where risk is either removed or introduced. Our role is to ensure systems work as intended from day one, not just on paper.
Our Commissioning Support Services
Mechanical Installation Verification
- Verification of mechanical installation against drawings and specifications
- Checks on alignment, fixings, guards, and mechanical interfaces
- Confirmation of access, maintainability, and safe operation
Ensuring equipment is mechanically sound before power is applied.
Mechanical Pre-Commissioning
- Inspection of motors, gearboxes, bearings, chains, belts, and couplings
- Lubrication checks and setup
- Conveyor tracking, tensioning, and alignment
- Dry-run testing and fault identification
Reducing early-life failures and rework during live commissioning.
Functional & Load Testing
- Progressive run-up and performance testing
- Observation under load conditions
- Identification and rectification of mechanical issues
- Support during throughput and performance trials
Focused on achieving stable, repeatable operation.
Electrical Commissioning
Electrical Installation Verification
- Verification of electrical installation against design and regulations
- Inspection of containment, isolation, protection, and labelling
- Confirmation of segregation, earthing, and safety systems
Ensuring installations are safe and compliant prior to energisation.
Electrical Pre-Commissioning
- Dead testing and continuity checks
- Insulation resistance and polarity testing
- Verification of power supplies and control voltages
- Support for safe energisation
Providing confidence before systems are brought live.
Functional & Operational Testing
- Power-up support and fault finding
- Functional testing of motors, drives, sensors, and interlocks
- Lighting, emergency systems, and safety circuit verification
- Support during integrated system testing
Ensuring systems function correctly within the wider operation.
Integrated Mechanical & Electrical Commissioning
Many failures at start-up occur between disciplines, not within them. Our engineers understand how mechanical and electrical systems interact and work to close gaps between installation, control, and operation.
This integrated approach:
- Reduces commissioning time
- Prevents repeated faults
- Improves system reliability from handover
- Supports safer, more controlled start-ups
Why Use Us for Commissioning Support?
- Engineers experienced in live, high-uptime production environments
- Strong understanding of both mechanical and electrical systems
- Structured, methodical approach to commissioning
- Clear communication with project, maintenance, and operations teams
- Focus on long-term reliability, not just passing a test
We support commissioning during new installations, upgrades, relocations, and system modifications.
Supporting Reliable Handover
Our commissioning support is designed to de-risk handover from project to operation. Whether supporting a new conveyor line, production machine, or facility upgrade, we help ensure systems are safe, compliant, and ready to perform in real operating conditions.
Talk to us about commissioning support for your mechanical and electrical systems.
